Double Stations Servo COG/COF/COP/FOB final bonding machine OL-C012

Final bonding machine,main bonding machine,COG bonding machine, COF bonding machine, COP bonding machine,IC Bonding machine, SERVO bonding machine, OL-C012, double heads bonding machine,

  • 型号:
  • 型号: OL-C012

Double Stations Servo COG/COF/COP/FOB final bonding machine OL-C012


Machine Specification (Model Number:OL-C012):

1. Machine function:

This equipment is a manual bonding machine. It is a device that performs the main bonding on the display screen with IC, cable or COF pre-pressed. Manually pick and place the products, automatic bonding by machine.

Suitable for 1"7" glass screen or flexible screen products.

2.Machine structure:

2.1 Equipment unit:

1)Machine Frame. 1

2)Bonding head system: main-bonding 2SETS.

3)Anti-falling device for bonding head:2SET

4)CCD unit: no CCD and lens

5)Panel/PCB platform movable: 2SETS

6)FPC/COF platform: 0 SETS

7)Rolls of silicone tape: 2SETS

8)Device operation interface: HMI Touch screen 1SET

2.2 Work platform:

1)Panel size: Min: 1.0 inch  Max: 7.0 inch

2)FPC/COF size : according to the products,

3:Unit Description

3.1 Machine performance:

1)Equipment capacity (C/T: cycle time): IC: 600pcs/H, COF: 500PCS/H.

2)Rate of qualified products:IC≥99 , COF≥95%.

3.2 Process parameter control

1)Parameter setting: setting on the HMI, for example: hot pressing time/motor speed, etc.

2)Touch screen password lock: have password function.

3.3 Special requirements:

3.3.1 Process flow:

1) Manually place the glass screen or flexible screen on the Panel workbench.

2) Press the vacuum button of the Panel workbench to attract the glass screen or flexible onto

 the Panel workbench.

3) Press the start button with both hands, the press head will automatically go down.

4) After the bonding time is over, the bonding head rises up and the main bonding ends.

5) Manually remove the heat-pressed glass screen or flexible screen.

6) Repeat the above actions.

3.3.2 Features:

1) Parameters (such as: hot pressing time/cleaning time/roll silicone length/silicone

Scroll frequency, etc.) can be set on the touch screen and displayed on the touch screen

2) The directory of the alarm system can be displayed on the touch screen and can be cleared

3.3.3 Pitch Suitable for PITCH ≥14um

3.3.4 Bonding accuracy  X0.003Y0.003 mm .Pressure COF will expand, this is normal

3.3.5 Panel&FPC One person is loading and unloading at the same position

3.3.6 Product changeover

1) Universal template, made of anti-static and anti-scratch materials

2) When replacing a new product, the adjustment time is about 10min

4.Electrical requirements:

4.1 Control System: PLC: Panasonic,  Delta, for program modification

4.2 Solenoid valve : SMCCKDAIRTAC

4.3 Pressure regulating valve combination: SMCCKDAIRTAC

4.4 Power switch button: HAVE

4.5 Cylinder: SMC, CKD, Fujikura

4.6 Motor: Panasonic

4.7 Buzzer: Have. The machine has any errors or needs to be mentioned, When the operator wakes up, the buzzer alarm works

4.8 Circuit protection

1) Misoperation, the machine does not move

2) The machine does not operate after power failure

4.9 Anti-static plug grounding requirements: Need

4.10 Trachea/wire and other signs

1) Wire number identification at both ends of the wire

2) There are signs on both ends of the trachea

3) Complete identification of electrical accessories

4.11 Security:

1) On the right side of the operator standing side, there is an emergency stop button

2) Start with both hands

5 Machine architecture details:

5.1 Dimensions:

1) Machine width: about 900mm

2) Machine depth: about 800mm

3) Machine height: about 1440mm

4) Operating height: 800±10mm

5.2 Machine weight: About420kg

5.3 Machine color: The surface of the frame is sprayed with oil, the color is Corrugated light yellow palladium, other parts are chrome plated or oxidized

5.4Equipment delivery status: The surface of the equipment is clean and dust-free. Place warning signs where there is danger.

5.5 Machine requirements the work environment : Clean, dust-free, clean room

5.6 Bonding head unit :

1) Number of hot heads: no pre-bonding heads; The main bonding head 2PCS;

2) Drive up and down with the air cylinder. The height of the press head from the Panel is

about 30mm.

3) Heating method: constant temperature

4) Temperature setting: RT~400℃,

5) Temperature difference of indenter surface: ± 5℃

6) The pressure adjustment method of the hot head: adjust with a precision pressure regulator

7) Preset pressure accuracy: 0.01MPa, 0.01kgf/cm², 0.01bar, 0.1psi

8) Pressure display: Digital display. unit: MPa, kgf/cm²,bar,psi optional

9) Hot head output: 15800N,

10)Bonding head size: customized according to the requirements of the user products

11) Thermocouple model: K Type

12) Bonding time setting: 0.1 ~ 99.0Sec

13) The bonding head has anti-fall device

14) Anti-scald device

15) Material of bonding head: Ceramic/ Tungsten steel/SU440C

16) Adjustment method of indenter parallelism: adopt jacking adjustment,

  Stable and high sensitivity.

5.7 Backup section

1) Material: quartz strip or ceramic (display screen)

2) When it is a jig, it can be made as required

5.8 CCD Image unit :NONE

5.9 Panel platform unit :

1) Double station, fixed platform separately

2) Diameter of platform vacuum hole: 1.2

3) Adjusting distance in Z direction: -5.05.0 mm, using lifting adjustment.

4) Platform material: Hard magnesium aluminum

5) Universal template design for the platform, positioning block positioning (FR4) can be replaced, positioning after Panel.

6) Flatness of template: 0.05 mm

5.10 FPC platform unit:NONE

6 Energy requirements:

6.1 power supply

1) 1Phase AC220V/50Hz/1200W

2) The power cord and compressed air line are in the lower side of the back of the machine

Part of the opening (the diameter of the hole 40~ 50mm) is drawn out, 1.5m cable.

6.2 Compressed air

1) Tracheal color: transparent

2) Tracheal diameter: 8mm

3) Working air pressure: 0.4~0.7MPa

4) Air consumption: ≈150L/min

6.3 Vacuum

1) Vacuum control method: vacuum button

2) Vacuum consumption: ≈240L/min

3) Color of vacuum tube: yellow

7 PACKING:

7.1 Wooden carton size: 100*90*165CM

7.2 Weight: About 500kg


双头伺服本压机(OL-C012)

设备简述

本设备为手动热压机,是对已预压好IC、排线或COF的显示屏进行本压的设备,人工取放产品,设备自动压合完成。适合于1"~7"的玻璃屏或柔性屏产品的热压。

设备用途

本设备为手动热压机,是对已预压好IC、排线或COF的显示屏进行本压的设备,人工取放产品,设备自动压合完成。适合于1"~7"的玻璃屏或柔性屏产品的热压。

技术参数

    未标题-1.jpg

    产能:

    700片/小时;

    Panel厚度:

    0.3~1.1mm;

    FPC压合范围:

    6~80mm;

    实装精度:

    ±0.002mm;

    压头规格:

    40*5mm,可根据客户要求改变;

    热压头平整度 :

    ±5μm;

    加热方式:

    恒温控制;

    压头温度范围:

    RT-400;

    背压温度范围:

    RT-150;

    温度精度:

    ±3;

    压力精度:

    0.001MPa

    产品固定方式:

    真空吸附;

    耗气量:

    0.2立方/分钟;

    工作气压:

    0.4~0.6Mpa;

    电源:

    220V50HZ2400W;

    总重:

    500Kg;

    外形尺寸:

    L800*W840*H1310(720);



设备特点

1、采用松下控制系统,控制设备动作;
2、采用SMC精密调压控制系统,压力调节更精确;
3、采用恒温加热方式,及韩国AUTONICS 温控器实现精确控温。
4、上下压头都采用高密度陶瓷材料,更好保证压着面的平整度。
5、伺服控制压头上下动作,位置更加精准, 下压速度可以控制,根据实际需求可以很方便地改变下压时的速度(接触产品时的速度);
6、由于气缸不动作,保证压力更加稳定,压头一接触到产品表面就能输出稳定压力;
7、 可以实现下压时中间停顿,并且停顿时间可以根据需要来改变,这一功能对改变COF外扩有比较理想的效果。
8、由SMC精密调压阀和藤仓气缸组成的压力调节系统,实现压力的精密调节。

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