Double Stations Servo COG/COF/COP/FOB final bonding machine OL-C012

Double Stations Servo COG/COF/COP/FOB final bonding machine OL-C012

Machine Specification (Model Number:OL-C012):

1. Machine function:

This equipment is a manual bonding machine. It is a device that performs the main bonding on the display screen with IC, cable or COF pre-pressed. Manually pick and place the products, automatic bonding by machine.

Suitable for 1"～7" glass screen or flexible screen products.

2.Machine structure:

2.1 Equipment unit:

1)Machine Frame. 1

2)Bonding head system: main-bonding 2SETS.

3)Anti-falling device for bonding head:2SET

4)CCD unit: no CCD and lens

5)Panel/PCB platform movable: 2SETS

6)FPC/COF platform: 0 SETS

7)Rolls of silicone tape: 2SETS

8)Device operation interface: HMI Touch screen 1SET

2.2 Work platform:

1)Panel size: Min: 1.0 inch  Max: 7.0 inch

2)FPC/COF size : according to the products,

3:Unit Description

3.1 Machine performance:

1)Equipment capacity (C/T: cycle time): IC: 600pcs/H, COF: 500PCS/H.

2)Rate of qualified products:IC≥99％ , COF≥95%.

3.2 Process parameter control

1)Parameter setting: setting on the HMI, for example: hot pressing time/motor speed, etc.

2)Touch screen password lock: have password function.

3.3 Special requirements:

3.3.1 Process flow:

1) Manually place the glass screen or flexible screen on the Panel workbench.

2) Press the vacuum button of the Panel workbench to attract the glass screen or flexible onto

 the Panel workbench.

3) Press the start button with both hands, the press head will automatically go down.

4) After the bonding time is over, the bonding head rises up and the main bonding ends.

5) Manually remove the heat-pressed glass screen or flexible screen.

6) Repeat the above actions.

3.3.2 Features:

1) Parameters (such as: hot pressing time/cleaning time/roll silicone length/silicone

Scroll frequency, etc.) can be set on the touch screen and displayed on the touch screen

2) The directory of the alarm system can be displayed on the touch screen and can be cleared

3.3.3 Pitch Suitable for PITCH ≥14um

3.3.4 Bonding accuracy  X:± 0.003， Y:± 0.003 mm .Pressure COF will expand, this is normal

3.3.5 Panel&FPC One person is loading and unloading at the same position

3.3.6 Product changeover

1) Universal template, made of anti-static and anti-scratch materials

2) When replacing a new product, the adjustment time is about 10min

4.Electrical requirements:

4.1 Control System: PLC: Panasonic,  Delta, for program modification

4.2 Solenoid valve : SMC、 CKD、 AIRTAC

4.3 Pressure regulating valve combination: SMC、 CKD、 AIRTAC

4.4 Power switch button: HAVE

4.5 Cylinder: SMC, CKD, Fujikura

4.6 Motor: Panasonic

4.7 Buzzer: Have. The machine has any errors or needs to be mentioned, When the operator wakes up, the buzzer alarm works

4.8 Circuit protection

1) Misoperation, the machine does not move

2) The machine does not operate after power failure

4.9 Anti-static plug grounding requirements: Need

4.10 Trachea/wire and other signs

1) Wire number identification at both ends of the wire

2) There are signs on both ends of the trachea

3) Complete identification of electrical accessories

4.11 Security:

1) On the right side of the operator standing side, there is an emergency stop button

2) Start with both hands

5 Machine architecture details:

5.1 Dimensions:

1) Machine width: about 900mm

2) Machine depth: about 800mm

3) Machine height: about 1440mm

4) Operating height: 800±10mm

5.2 Machine weight: About420kg

5.3 Machine color: The surface of the frame is sprayed with oil, the color is Corrugated light yellow palladium, other parts are chrome plated or oxidized

5.4Equipment delivery status: The surface of the equipment is clean and dust-free. Place warning signs where there is danger.

5.5 Machine requirements the work environment : Clean, dust-free, clean room

5.6 Bonding head unit :

1) Number of hot heads: no pre-bonding heads; The main bonding head 2PCS;

2) Drive up and down with the air cylinder. The height of the press head from the Panel is

about 30mm.

3) Heating method: constant temperature

4) Temperature setting: RT~400℃,

5) Temperature difference of indenter surface: ± 5℃

6) The pressure adjustment method of the hot head: adjust with a precision pressure regulator

7) Preset pressure accuracy: 0.01MPa, 0.01kgf/cm², 0.01bar, 0.1psi

8) Pressure display: Digital display. unit: MPa, kgf/cm²,bar,psi optional

9) Hot head output: 15～800N,

10)Bonding head size: customized according to the requirements of the user products

11) Thermocouple model: K Type

12) Bonding time setting: 0.1 ~ 99.0Sec

13) The bonding head has anti-fall device

14) Anti-scald device

15) Material of bonding head: Ceramic/ Tungsten steel/SU440C

16) Adjustment method of indenter parallelism: adopt jacking adjustment,

  Stable and high sensitivity.

5.7 Backup section

1) Material: quartz strip or ceramic (display screen)

2) When it is a jig, it can be made as required

5.8 CCD Image unit :NONE

5.9 Panel platform unit :

1) Double station, fixed platform separately

2) Diameter of platform vacuum hole: ￠ 1.2

3) Adjusting distance in Z direction: -5.0～5.0 mm, using lifting adjustment.

4) Platform material: Hard magnesium aluminum

5) Universal template design for the platform, positioning block positioning (FR4) can be replaced, positioning after Panel.

6) Flatness of template: ≤0.05 mm

5.10 FPC platform unit:NONE

6 Energy requirements:

6.1 power supply

1) 1Phase AC220V/50Hz/1200W

2) The power cord and compressed air line are in the lower side of the back of the machine

Part of the opening (the diameter of the hole ￠ 40~￠ 50mm) is drawn out, 1.5m cable.

6.2 Compressed air

1) Tracheal color: transparent

2) Tracheal diameter: ￠ 8mm

3) Working air pressure: 0.4~0.7MPa

4) Air consumption: ≈150L/min

6.3 Vacuum

1) Vacuum control method: vacuum button

2) Vacuum consumption: ≈240L/min

3) Color of vacuum tube: yellow

7 PACKING:

7.1 Wooden carton size: 100*90*165CM

7.2 Weight: About 500kg

双头伺服本压机（OL-C012）

设备简述

设备用途

技术参数

设备特点

使用视频：